Custom Mailer Boxes

4.3 Rating

Custom mailer boxes are a great way to make your brand or product stand out. The customization options are endless when it comes to custom mailer boxes, so take advantage of them.

The perfect custom mailer box should be of the right size for your products. If you are selling multiple products, you can also order boxes of different sizes to suit the needs of your customers. Moreover, if you are looking for eco-friendly coloured mailer boxes, you can always go for recycled ones.

Lastly, custom mailer boxes are very convenient to use. They help your fulfillment team increase their efficiency. You can pack more orders faster than before with the help of these easy-fold mailer boxes. This is because you will have fewer packing mistakes when using custom mailer boxes.

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Free Sample Kit (On request)
Turn Around Time 8-10 Business Days , Rush

Custom Mailer Boxes Make Shipping Easier and More Affordable

Shipping boxes can be a pain in the buttocks for any business. Shipping services can be expensive, but shipping is a necessity these days. If your business does not ship, you're doing something wrong. Custom printed mailer boxes can make shipping much easier and more affordable. Here are some options to consider:


Whether you're selling e-commerce products, a subscription service, or a combination of the two, custom mailer boxes are a great way to promote your brand. Not only do they look great, but they are also recyclable and will last for years if they are properly stored. With the help of an online 3D design tool, you can preview the look of your mailer box before you place your order.

Hot Foil Stamping

For a stylish and modern look, consider using hot foil stamping on custom mailer boxes. Using metal magnesium plates and heat, this process creates a rich, smooth finish that makes the finished product look polished. Hot stamping comes in several colors, including matte, shiny, and metallic options. You can have the foil color of your choice on your packaging, from your logo to the text itself. In addition to hot stamping, many in-stock packaging items can be custom printed mailer boxes with a variety of designs.

Dimensional Weight

In the shipping industry, dimensional weight (DIM) is a metric that shipping carriers use to calculate the cost of shipping packages. Typically, the dimensional weight of a package is greater than its actual weight. Because the cost of shipping large, bulky packages is based on the higher number, it is important to use the smallest packaging available. You may also be able to save money by exploring flat rate shipping options. To calculate dimensional weight, simply multiply the length, width, and height of a package, then divide by the appropriate divisor.

Color Options

If your business is using custom mailer boxes to promote a new product, you should know your color options before making the design. Many companies will offer several color options, but choosing the best one depends on your business and the type of mailer box. Here are a few examples. Choose the best one that matches your brand. Then, choose the color and design that best complements your product. You can also choose the size of your custom mailer boxes, depending on your business needs.


The price of custom mailer boxes depends on the material and size of the box. The Box Company provides a wide selection of boxes, and has one of the shortest lead times in the industry. When ordering 2,000 or more boxes, you'll receive a printed proof of your design the same day. Orders under 2,000 boxes are priced automatically, but you can get a custom price quote for each box. The best thing about the ASKCustomBoxes is the customer service you get. You'll also get a discount for high-volume orders.

What Our Clients Say About Us!

Clinton Oh

I have never ordered boxes online before, and I was a bit skeptical about whether or not the quality would be good. They were so fast to respond to any questions I had as well, and made it very easy to order and change the design of my boxes. The boxes came out great!


AskCustomBoxes has been my permanent vendor for the last year! Honestly, they have always been up to their promises in terms of turnaround and shipping.


Satisfying pricing, courteous staff, and great quality packaging products. Good job guys!

Leslie Voorhees

The people at AskCustomBoxes have been fabulous to work with on two separate projects. Both times there was a proper amount of communication, they gave support with graphics as required, and delivery was impressively quick. Also, the quality of the box was great and durable.

John Smith

Our company was looking for an affordable printing partner who can fulfill our printing needs and finally we found AskCustomBoxes. Initially, they sent us sample customized mailer boxes. After confirmation they deliver our boxes within 10 days of the payment. We are satisfied with their printing and quality of the boxes.

Request free sample kit now

We would love to hear from you, please complete this form and we will get back to you promptly.

Frequently Asked Questions about Custom Mailer Boxes

Below you'll find answers to some common questions around creating Custom Mailer Boxes. Every order is little different though, so don't hesitate to reach out with anything else you might be wondering.

Yes, you can get an instant quote by selecting material, quantity, and size on our free 3D design tool. You can also live chat with our sales representatives or you can call and let us know the details of your order. After getting your product specification, our customer service representative will contact you with a free quote for review.

At AskCustomBoxes, we offer a variety of packages for you to choose from and customize. Our custom packaging boxes include Shipping Boxes, Mailer Boxes, and Product Boxes. They can be ordered in both stock and custom sizes at low minimums. These box styles are perfect for either retail packaging or ecommerce deliveries. Our Mailer Box and Shipping Box cardboard products are safe to mail, while our Product Box packages are intended for display (or to be placed within a shipping-safe box when sent out for delivery). Get started with our easy-to-use box designer and create custom printed packaging boxes for your brand today.

Our standard turnout time is 8 to 10 business days after the final approval of die-line and artwork.

Leverage the Most Competitive Pricing in the Town

Get A Quote

Get in Touch with the Ask Custom Boxes

Fill out the form and we will get back to you within 24 working hours